Green Sand
- Simpson Porto-Muller
- Adams “Easy Off” flasks from 12’’x12’’ to 16’’x20’’ (horizontal parted molds)
- Vertical parted molding available on request
- Full lab for sand analysis
No-bake
- Tinker Omega TOM-125 mixer
- HA International AlphaSet binder system (Phenol-ester)
- Vertically parted mold box system from 12”x15” through 16”x18”
- Wide assortment of “take apart” flasks for horizontal molds
Custom Pattern & Mold Making Expertise
- Classic pattern shop for wood/plastic patterns
- Rapid prototyping by 3D filament and resin printing
- ABS backing plate system for vertically parted mold boxes
- Filament 3D printing for core boxes
DC Caster for Aluminum Extrusion Billets - Custom Built
- 3.5” diameter x 30” length(max) ingot casting
- Water cooled mold and direct chill water cooling on ingot
Permanent Molds
- Tensile bar (candelabra)
- Billets, round and square
- Wedges
Induction Melting
Inductotherm Power Trak 125-30 with a 125 kW/3 kHz ower supply
- Capacity of 300 lb ferrous/100 lb Al or 50 lb ferrous/17 lb Al
- Graphite, alumina, magnesia, zirconia crucibles
- Liquid Ar drip for steel casting
Vacuum Induction Melting
10-5 Torr Vacuum with 20 kW/10 kHz Induction Power Supply
- Furnace capacity of 1L; controlled atmosphere
- Auto pouring with water cooled chill plate
Non-Ferrous Furnaces w/ Rotary Degassing
- McEnglevan NG fired Speedy Melt - 30lb (Al) - 90lb (Cu) capacity
- McEnglevan Resistance Furnace - 35lb (Al )- 100lb (Cu) capacity, max temperature of 1300°C, Ar cover, SiC crucibles
Arc Melter
Thermal Technology Inc. with high purity Ar atmosphere
- Capacity of 10-50g and can assess composition
Optical Emission Spectroscopy (OES): Bruker Q4 Tasman OES
- Ten base systems: Al, Fe, Cu, Ni, Ti, Mg, Zn, Co, Pb, and Sn
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Custom lines Sc & Ce for Al alloys