Solar panel in a field.

Solar Rising

From silicon chips to policy decisions: making solar energy affordable and accessible.

At home, in the lab, and in the community: Michigan Tech researchers and students turn sunlight into energy.

Cloudy with a chance of snow. Though some may regard this sort of forecast negatively, weather like this makes the Keweenaw the perfect location to test solar photovoltaics (PV) in less-than-ideal conditions. The interdisciplinary work encompasses all levels of solar development: improving panel materials, demonstrating how solar works in a home setting, helping a town go solar, and tackling the red tape of renewable energy policies.

Refining Solar's Elemental Components

Person holding two solar cells.

Kendrick's microfabrication students learn to create test silicon solar cells in the lab.

Silicon, which makes up a lot of Earth's sand, is the second-most abundant mineral in the Earth's crust. It's a cheap material to use as an absorber for solar cell fabrication; however, cells made with one absorber have a maximum efficiency of just 33 percent. Finding the next material to raise the efficiency is something of a holy grail quest. The obstacles? Compatibility, durability, cost.

Chito Kendrick, managing director of Michigan Tech's Microfabrication Shared Facility and adjunct assistant professor in electrical and computer engineering, works with students to create test silicon solar cells.

"We help them become aware of the fabrication steps that are used to make both solar cells and electric devices that need microscale features," Kendrick says. "These test solar cells can be used as a base structure for the incorporation of a second absorber. The question is then which absorber to use?"

Potential candidates: 2D transition metal dichalcogenides (TMDs), made from also highly abundant sulfur and selenium. Stacking TMDs on top of silicon creates a solar cell that absorbs two different parts of the visible spectrum, which overcomes what's known as the Shockley-Quiesser limit—how efficiently a solar cell can convert sunlight to electricity.

"If you stack two different absorbers on top of one another, with the right band gaps—the amount of energy that needs to be overcome to produce electrons, the free carriers that produce power—you can increase the efficiency limit to 45 percent," Kendrick says.

Still, 45 percent isn't 100, but it's an improvement, which will also encourage more widespread solar adoption.

Solar panels and an illustration of a PV cell with glass on the bottom, two absorbers, and top and back contacts.

2-Absorber (Tandem) PV Cell

Most solar cells are made using just one element—silicon. But Chito Kendrick, managing director of Michigan Tech's Microfabrication Shared Facility, is researching the possibilities of 2-absorber PV cells, which add an additional element to the solar cell to increase how efficiently the cell can convert sunlight to electricity.

Saving Money and Energy

Jay Meldrum was skeptical. He knew solar power works where there's abundant sunshine year-round, but the snowy, often cloudy Upper Peninsula is a far cry from the Sunshine State. He installed a solar panel behind the Keweenaw Research Center (KRC) to prove solar PV couldn't pay off here.

"Energy prices are so high that I tried to find some way to save money for the KRC," says Meldrum, KRC director and also the executive director of campus sustainability and faculty advisor to the Alternative Energy Enterprise (AEE) team. "Surprisingly, solar worked."

Fun fact: On average, there are 184 sunny days per year in Houghton; the US average is 205 days. But cloudy days don't preclude solar. Meldrum discovered that even on cloudy days, the panel produced about 30 percent of the output it produced on a sunny day. Since then, he has pieced together a 20-kilowatt (kW) system, saving the KRC about $5,000 in annual energy costs. The center also hosts other panels in addition to the KRC array. For example, a California-based company is testing its product to determine the effect of snow on panels tilted at various angles.

 

Play Explore the Microfabrication Shared Facility video
Preview image for Explore the Microfabrication Shared Facility video

Explore the Microfabrication Shared Facility

Another campus testbed: the AEE team's Sustainability Demonstration House, where six student tenants demonstrate energy-saving sustainable living practices. In addition to aquaponics, hydroponics, app-monitored energy flows, low-flow faucets, high-efficiency appliances, and LED lightbulbs, students monitor the 8.6-kW solar array that powers the house at 100 percent in the summer and 50 percent in the winter. Future plans include upgrading battery storage to increase winter solar power supply to 75 percent.

"The students are modeling a living situation that's moving closer to net zero," Meldrum says. "Lifestyle changes need to be considered: use less. The easiest way to save on energy bills is to use less energy."

Power by the People

Chelsea Schelly and Richelle Winkler standing in front of a row of solar panels.

Chelsea Schelly and Richelle Winkler work on community energy autonomy.

Travel south down US-41 to the village of L'Anse and see how solar power has become a community way of life. In summer 2019, L'Anse installed a 300-panel 110 kW solar array with room to grow. Village residents and businesses can buy one or more panels, and earn credits back on their bills for the energy generated. The AEE team provided a conceptual design and feasibility study for a senior design project along with the municipal utility WPPI and the Western Upper Peninsula Planning and Development Region office. Social sciences associate professors Richelle Winkler and Chelsea Schelly, along with graduate and undergraduate students, worked with community members to gauge how open they were to the project and how the team could design a localized program that fit their needs.

"We learned that people were excited about the community aspect of it," says Winkler, associate professor of demography and sociology. "They saw this as a chance for L'Anse to be a leader, and as a way to demonstrate community pride. They recognized their community spirit and desire to come together to benefit the local community."

L'Anse made panel purchases affordable across the financial spectrum through payment plans and programs to help low-income families participate. There's less hassle and risk involved because residents can take advantage of a municipally maintained solar array rather than individually installing solar panels at their homes.

Solar for Everyone?

Research by Joshua Pearce, Richard Witte endowed professor of materials science and engineering and professor of electrical engineering, has been working on the economics of solar feasibility since 2011. Since then, the cost has plummeted—often, it's the least expensive energy option. So why don't we see solar panels on every roof in the neighborhood?

"The policies that impact its adoption are primarily those that limit the amount of solar on the grid from distributed generation," Pearce says. "For example, here in Michigan we were limited to only 1 percent distributed generation. Recently the Michigan cap doubled to a whopping 2 percent. There is no technical reason for this limit—in fact we can have over 15 percent of the grid be solar without any changes and over 25 percent with modest changes."

Additionally, federal subsidies to solar are significantly lower than subsidies to coal, oil, and gas. But solar costs are so low that subsidies are not necessary. In a study last year, Pearce points out that only 79 ultrawealthy Americans could fund a complete US solar transition in our electric grid and make money while doing it.

"We need policies that simply allow solar to compete on a level playing field so people who want it can get it," Pearce says, also noting that many large corporations are transitioning to using solar power.

Play Engineering Sunlight Into Electricity video
Preview image for Engineering Sunlight Into Electricity video

Engineering Sunlight Into Electricity

Materials Science and Engineering researchers are reworking the basics of solar panel design. Layering different materials on top of silicon to make solar panels more efficient. Testing new panel coatings designed to shed snow. These design decisions and others make solar electricity more affordable for everyone.

In November 2019, McDonald's announced large-scale solar and wind power purchase agreements—enough to power 2,500 restaurants and aid in meeting its corporate goal to cut overall greenhouse gas emissions by 36 percent.

"There are incredible environmental benefits to solar," Pearce says. "In the short term, replacing all coal with solar would reduce premature deaths from air pollution by about 52,000 Americans per year. In the long run, a transition to PV will help slow climate change. At the same time, solar is good for the wealthy and those with modest incomes alike—if they are allowed to own it and interact with the grid, they will have more financial security."

In a time of transitions and global discussions about how best to provision energy, Michigan Tech researchers are at the forefront of the conversation materially and in communities, and are positioned to cast light on decisions made at national and global scales.

Energy Transitions

Kathy Halvorsen, associate vice president for research development and university professor of natural resource policy, is the principal investigator on a $3.7 million National Science Foundation Convergence Research grant titled "Foundations for a Convergent Discipline in Socio-Technological System Transitions through Research on Michigan Community and Anishinaabe Renewable Energy Sovereignty (MICARES)". The five-year project, in partnership with the Sault Tribe of Chippewa Indians, Keweenaw Bay Indian Community, Michigan State University, and six non-Native American communities around the state will examine renewable energy transitions in the communities.

Michigan Technological University is a public research university, home to more than 7,000 students from 54 countries. Founded in 1885, the University offers more than 120 undergraduate and graduate degree programs in science and technology, engineering, forestry, business and economics, health professions, humanities, mathematics, and social sciences. Our campus in Michigan’s Upper Peninsula overlooks the Keweenaw Waterway and is just a few miles from Lake Superior.