Four Pillars of Manufacturing Knowledge

Four Pillars of Manufacturing Knowledge as a graphic with text also described in the page.
The graphic representation of the Four Pillars of Manufacturing Knowledge has text components described on this page.

Product Producing Enterprise

  • Customer Focus
  • Quality and Continuous Improvement
  • Metrology
  • SPC
  • Problem Analysis (FMEA, DOE, etc.)
  • Capability Analysis
  • Reliability
  • Systems Thinking
  • Product Design
  • Manufacturing Processes
  • Production System Design
  • Measurement of Process Variables
  • Process Improvement

Materials and Manufacturing Processes

  • Engineering Sciences
  • Materials
  • Manufacturing Processes

Product, Tooling, and Assembly Engineering

  • Product Design
  • Process Design
  • Equipment/Tool Design

Manufacturing Systems and Operations

  • Product System Design
  • Automated Systems and Control

Manufacturing Competitiveness

  • Quality
  • Continuous Improvement
  • Manufacturing Management

Foundation

Mathematics and Science

  • Physics, Chemistry, Bio-Science
  • Algebra, Trigonometry, Analytic Geometry
  • Calculus, Probability, Statistics

Personal Effectiveness

  • Interpersonal Skills, Negotiating, Conflict Management
  • Innovation, Creativity, Written and Oral Communication
  • Presentation Skills, Lifelong Learning, Knowledge

Engineering Sciences

  • Statics and Dynamics
  • Mechanics of Materials
  • Fluid Mechanics
  • Thermodynamics/ Heat Transfer
  • Electrical Circuits/ Electronics

Materials

  • Metals
  • Plastics/ Polymers
  • Composites
  • Ceramics
  • Fluids
  • Glasses
  • Nanotechnology
  • Foams
  • Hybrids
  • Natural Materials

Manufacturing Processes

  • Material Removal
  • Fabrication
  • Hot and Cold Forming
  • Casting and Molding
  • Electrical/ Electronics Manufacturing
  • Heat Treatment
  • Joining, Welding, and Assembly Finishing
  • Bulk and Continuous Flow
  • Material Handling and Packaging
  • Hand Tool Use and Machine Operating

Product Design

  • Market/ Sales/ Lifecycle Analysis
  • Intellectual Property Protection
  • Design Management
  • Thermodynamics/ Heat Transfer
  • Simulation/ Engineering Design
  • Concurrent Engineering
  • Design for X (Mfg/ Assy/ Maint, etc.)
  • Drawing/ Engineering Graphics
  • CAD/ CAM/ CAE
  • Tolerance Analysis/ GD&T
  • Product Liability

Process Design

  • Process Research and Development
  • Simulation/ Process Analysis
  • Product Prototype Build and Test
  • Process Development and Test Print Reading
  • Rapid Prototyping

Equipment/ Tool Design

  • Cutting Tool Design
  • Work Holding Tool Design
  • Die/ Mold Design
  • Gage Design
  • Machine Design

Production System Design

  • Infrastructure/ Plant Location
  • Facility Planning/ Plant Layout
  • Processes Planning/ Development
  • Capacity Planning
  • Product/ Mfg System Design
  • Process Documentation
  • Work Instructions
  • Tool and Equipment Selection
  • Production System Build and Test
  • Human Factors
  • Ergonomics, Safety
  • Maintenance Systems
  • Environmental Protection
  • Waste Management

Automated Systems and Control

  • Power Systems (Mech/ Elec/ Fluid)
  • Control Systems (Mech/ Elec/ Fluid)
  • Packaging Systems
  • Automated Systems (Hard/ Flexible)
  • CNC/ PLC/ Computer Control
  • Computer Systems and Networks
  • Information Technology
  • Database Systems (MIS, etc.)
  • Enterprise Wide System Integration

Quality and Continuous Improvement

  • Customer Focus
  • Quality Systems and Standards
  • Statistical Control Methods
  • Problem Analysis and Solving
  • Factor Analysis
  • (DOE/ Correlation)
  • Capability Analysis
  • Inspection/ Test/ Validation
  • Metrology
  • Reliability Analysis
  • Continuous Improvement/ Lean
  • Customer and Field Service

Manufacturing Management

  • Strategic Planning
  • Global Competition
  • Organizational Design and Management
  • Project Management
  • Personnel Management
  • Human Behavior/ Leadership
  • Labor Relations
  • Education and Training
  • Operations Research/ Forecasting
  • Supply Chain and Logistics
  • Accounting/ Finance/ Economics
  • Business/ Engineering Ethics
  • Social Responsibility
  • Standards, Laws, Regulations